Meshing Problems

Discussion in 'SolidWorks' started by Knowledge Seeker, Jul 6, 2006.

  1. I am having difficulty in meshing. From reading previous
    posts...suprise, suprize! I love SW and CW. When it works its great,
    but there are so many times when it just doesn't (ARRRG!).

    I have a lot of T-Shaped and intersecting shells (Ship Design). The
    models are not huge and usually consist of a curved plate with angle
    bar stiffeners. I generally use solid meshes, but sometimes I use
    shell meshes. I usually create a part and not an assembly. The same
    problem happens either way. Some but not all the components mesh. I
    have played with various meshing settings to no avail.

    From the Cosmosworks documentation I suspect it may be because some
    edges may have misaligned elements. How can I get the model to mesh?

    I know that there are a lot of CW issues especially with thin shells,
    but there has to be some way to get it to mesh. You guys are smart,
    someone's got the answer/workaround. Another analysis package is not
    the answer - we are using SW period.

    Hardware: dual processor 3GHz, 2 GB RAM, XP Pro . I am using SW 2006
    and CW Pro. I also have access to Autocad 2006 and Rhino 3.0 if this
    helps.

    Thank you.
     
    Knowledge Seeker, Jul 6, 2006
    #1
  2. Knowledge Seeker

    drt Guest

    Have you run an interference detection on the model. I find that this
    helps identify problem areas. Small gaps can cause meshing issues. Also
    watch out for curved or bevelled intersections that may by too small
    for the mesh size.
    If you email an edrawing of the model I may be able see what i think
    mifght be problem areas.

    Drt.
     
    drt, Jul 6, 2006
    #2
  3. I had some success today with this problem. I tried many combinations
    of settings, parts, assemblies, file formats etc. I was finally able
    to mesh sucessfully and run. Here are the guidelines I will be
    following:

    CosmosWORKS Meshing Problem Solutions:

    There are issues regarding meshing of thin shell sections in
    CosmosWorks. Follow these procedures to reduce meshing problems.

    1. When modelling thin stiffened plate, use surfaces only (See
    Slenderness Ratio below).

    2. Start meshing early in the modelling process to determine if the
    modelling techniques are appropriate. Remesh at suitable intervals. Do
    not build a complete model and then try to mesh.

    3. If the model will not mesh try saving the model as a STEP file.
    Open the STEP file and mesh.

    4.It may be necessary to define individual contact sets of the
    stiffener/plate T intersection and not rely on the Global contact
    setting. The contact sets may have to be the same as the global value.

    5.This may solve the problem and the model will mesh.

    Slenderness Ratio:
    Sometimes modelling with solids is preferable. If this approach is
    necessary the "slenderness" ratio should be considered. If the plate
    thickness to area ratio is too small the model may not mesh. No values
    for this ration are currently available. If the ratio is too great the
    model may not mesh and the surface method should be employed.


    Thanks for the offer Drt. with my problem
    //#################################
     
    Knowledge Seeker, Jul 7, 2006
    #3
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